Polaris axys relays. I went to hook up the harness to the sled with the battery and blew the fuse right away. How many Axys motors with low rpm issues have had the cable travel distance inspected? Are dealers doing this or are they simply using Digital Wrench to perform an E-VES re-learn without physically checking the travel distance? Polaris AXYS SKS 850 155 SC SELECT INTL - S19EFS8R ELECTRICAL, MAIN WIRE HARNESS - S19EFS8R ALL OPTIONS Diagram All the problems with the best Snowmobile ever made 2016-2019 Polaris Axys 800 described in this video all in 3 minutes. and last trip out my electric start wouldn't work when I got home? So it might have been that relay! Click to Does anybody know how to test a Polaris axys relay? If you do, please let me know. Does anyone have the logic of which relay causes which problem? For example, the 2 relays near exhaust pipe - I would change those due to what problem? Relay near oil tank bag/left shock tower - it is responsible for? 2 relays In conclusion, the Polaris 4014356 2019 Polaris AXYS Pro RMK 800 Condenser Electrical Relay Set is a must-have for any Polaris AXYS Pro RMK 800 owner. Thanks in advance. Sage Crusher 2 No headlight, brake light, or hand warmers 2O7Sledhead Jan 29, 2023 Polaris: AXYS Replies 2 Views 3K Feb 2, 2023 2O7Sledhead Brand new 2019 Axys RMK 850. Dec 19, 2025 · These are quality water tight relays unlike the OEM Polaris relays. Hi all. It can't be the warmer elements, as that would usually be permanent if they were burned open. We changed the relays, changed the digital to analog converter and ran the exhaust valve learning function on digital wrench. I tracked it down to the plug on the sled, and the plug to the power up harness kit. Ran perfect ,shut it off then no start. snowest. Accessory Relay Coil, ECM Wake-Up, Pump Relay Coil, Chassis Relay Coil, Start Relay Coil, EFI Relay Coil, Injectors, SCM Relay Coil (optional), Lights Relay Coil, Ignition Coil, Starter Solenoid Coil, Brake Relay Coil COIL 7. 2 relays are located right beside belt storage slot. What are some of the reasons dealer would relearn valves on a 2016 800 with less than a 1000mi. 1 relay is toward back of battery. It threw the same code, exhaust valve position learning failure or something of the sortso according to the Polaris diagnostic chart, the servo motor has failed. NOTICE of Polaris. 1 relay is below the side of the battery. When riding in powder or trailering untarped in wet conditions water will run down the wires through the connectors right into the relays. https://www. Can these sleds be made reliable? Were these issues fixed for the 17 or 18 model years? Any input appreciated. Check all wiring harness connections for corrosion or looseness, especially grounds near the stator and voltage regulator. Once the relays go your exhaust valves will not function. Got it back to the garage and found it had spark so it wasn’t a kill switch issue, so I sprayed starting fluid into the intake and the POLARIS is committed to supporting an environmental education campaign. Polaris Axys relay kits Polaris Axys greasable driveshaft bearing kits Polaris Axys front A-Arm bushing kit We are also a dealer for SLP, BMP, Jaws, WPS, Automatic, Walker Evans, and many more. 5A Fuse Ignition coils FRONT DIFF 10A Fuse Front Differential CHARGE 15A Fuse Battery Charge Port Additional Fuses (if Buy OEM Parts for Polaris Snowmobile 2016 Electrical, Switches, Sensors & Components All Options Diagram Intermittenly the passed 2 days my sled has cut out a couple times almost stalled or has stalled. It starts (3-4 pulls first time when cold) and RPM is around 1850-2000 but after around 10 sec RPM starts drop and sled dies. cant say what others for but to me it sound like a clutching issue if its not concistant. Or, it could be that the materials used on the contacts are not suitable for the application. Price includes shipping within the USA. The headlight is not turning on, the grips are not heating and the high beam is not working. Brown on Had this intermittent no start crop up saturday . I know the relays are common so i Shop online for OEM Electrical, Wire Harness All Options parts that fit your 2016 Polaris 800 AXYS PRO RMK/LE 155 ALL OPTIONS (S16EC8/EG8), search all our OEM Parts or call at (231)737-4542 A friend of mine that’s not on the trip has a 17 axys that he pulled all three relays out of last night and his sled would still start and headlight, tail light worked with all three unplugged. . Clutch kits for 600/800 Polaris Axys and Pro-Ride sleds ( including RMK, SKS, and Assault). Forums Snowmobiles: Brands, Performance & Modifications Polaris Polaris: AXYS I have a 2015 Axys 800, last winter we where on the trails, and I shut the sled down using the kill switch, went to go fire it back up and it wouldn’t start. 1 relay is inside velcro pouch above primary. One on battery, two on cross bar front of engine and one near there by front of clutch guard. I also got the pidd power up kit. Locate and correct any short circuits that may have caused the blown fuse, then replace. That’s what had me thinking it maybe wasn’t the relays. At this point I see the Wiring on these sleds as being the part of the sled that needs the most work !! . These relays are sealed and water tight. com. Nov 14, 2021 · In hopes of not having this happen again this year, I'd like to switch out with the better Panasonic relays, as that seems to be the only thing I could point to that would cause this type of issue. Box 293 Beaver Dam, WI 53916 Hi, Have a Polaris 800 Axys (Assault) with strange behavior. Rick from Northstar Performance could be onto something regarding the relays Polaris is using to control certain functions of the sled's components such as power Posted this in an earlier thread, but it got side tracked. Eventually that didn't even work. The operation of the Load Shedding Relay, and the conditions under which it is turned on and off, are I getting my first Polaris snowmobile,snow checked a sks 146,coming from arctic cat. Yesterday I was out riding in deep snow. Does any body know if polaris has changed the relays for 2018? 2018 Assault 800 ES 144" Replacing stock relays Got four done. on the dc relays more of the supply issue. Always follow the warnings and instructions in Owner's Manual. I would restart sled and the display would work again. Price is $4. Tried to supply 12v dc with a batteri to the "Gauge pwr test" connector above left Does anyone have access to the dealer repair manual for the 2016 or 2017 Axys 800? I'm looking for the actual wiring diagram. Oil tank vent kits for Polaris Axys and Pro Ride sleds. 1 of my battery relays for electric start had corrosion. What about the question of a fuse? Those are the dates that the Upper/Lower limits style operation of the Load Shed Relay were released by Polaris, I wanted people to see what was NEW in that Owners Manual Addon. It is a 12V, 30A relay, capable of handling a significant electrical load. Nov 8, 2006 · There are two that are located on the cross member right in front of the motor. Put new relays in when cold again and it started no problem until hot then no start again. Polaris is suggesting removal and inspection of the oil pump capacitor relay and the EV relay. Forums Snowmobiles: Brands, Performance & Modifications Polaris Polaris: AXYS Anybody confirm that new the 800 HO's (MY15-17) have an issue with the relay controlling the exhaust valve @ 1000-2500 miles effecting top end speed? I was told dealer will have to fix and reprogram, but I haven't confirm any of this. IE VR or cap. Click the link above for the Table Of Contents, or download a full PDF of the Owner Manual in the Owner Support area of Polaris. So one relay is bad because in the dash does not work in one Buy OEM Parts for Polaris Snowmobile 2016 Electrical, Wire Harness, All Options Diagram The following video provides an overview of the locations of key components and features of Polaris Pro-RMK AXYS 155, Pro-RMK AXYS 163 and Pro-RMK AXYS 174 snowmobiles. 45 for 2 relays, and $3. Hi! My PIDD (Polaris interactive digital display) has stopped working. Polaris did a good job designing the electrical system on this sled. pdf Well, Polaris has made some improved pictures available of the Engine internals 2019 Polaris Axys 800: Handwarmer and High Beam Flicker Issue Axys 800 often faces electrical flickering and intermittent handwarmer or high beam failures under engine revs. Couple times while on the throttle and once moveing slow across a steep side hill shut right off. Do a Google search of axys rmk service manual, it is floating around. O. ac coils on the relays can have this problem causing the relay to "chatter" if the shading coil is broken this will cause the flicker. The grounds on the bumper look good and I’ve disconnected and reconnected every connection I Find many great new & used options and get the best deals for NEW 4011998 RELAY FOR POLARIS AXYS 800 CHASSIS at the best online prices at eBay! Free shipping for many products! Hello All. Thanks Looking at buying a new to me used sled, just sold my 14 pro. I?ve been reading HCS quite a bit and see that the 2017 and maybe even prior had a lot of powervalve relay issues. The relay/electrical issues scare me a bit. Start it again (one or two pulls) and Manual. I’ve replaced the 2 amp fuse, all three relays, and replaced the voltage regulator and capacitor with no luck. Aug 31, 2018 · I've had trouble with the relays in cold weather and not being able to start the sled, until I pull the relays and warm them up. Feb 2, 2018 · It can be that the load is too high for the relay, causing a significant arc when the relay opens which results in carbon buildup. Send check or money order to: DesignTech Engineering, LLC. php?t=440153 Battery Charge Relay Control Engaging the electric starter motor to start the engine Powering the Polaris Interactive Digital Display (PIDD) with the ignition key when the engine is off The load shed relay is turned on by the engine management system Engine speed exceeds 2500 RPM Chassis DC voltage exceeds 13 volts L D 2017 Polaris Axys RMK 800 running rich & bogging dharden Jan 30, 2026 Polaris: AXYS Replies 12 Views 302 Friday at 2:02 PM dharden The Owner's Manual for this vehicle contains warnings, instructions and other information you must read and fully understand before safely riding or performing maintenance on this vehicle. I was POLARIS is committed to supporting an environmental education campaign. P. The second Polaris dealer upon further investigation found the crank lower mag side rod bearing was failing which was determined that the factory had hooked the oil lines incorrectly. just swap the relays with your buddies sled and see if the problem follows the relay. Found a good deal on a '16 pro rmk 800 with low miles. Can anyone give any insight Don't miss out on all the fun! Register on our forums to post and have added features! Membership levels include a FREE membership tier. Cost me $50 the first time, so I watched the tech pull them and warm them up in his hand for a minute and then just put them back, and the sled started right up. Don't spend big money on the poor quality OEM relay when you can get quality ones for less $$$. I'm trying to diagnose a handwarmer issue. They are located on a wiring harness near the cross-bulkhead tube and next to the spare spark plugs in the spare belt holder. Find many great new & used options and get the best deals for 2015 Polaris Rush Pro S 800 Axys Right Steering Relay Tie Rod Boot at the best online prices at eBay! Free shipping for many products! Polaris axys pro rmk 800 2017 падают обороты при заваливании на бок Vsrvoloddddd Dec 28, 2025 Replies 0 Views 155 Dec 28, 2025 I called 'polaris owner Connections' Friday as I'm on i think my fourth cable they seem to last about 500-700 miles. We ended up getting it running by tapping the relays wile pulling over . We encourage state and provincial governments across the snowbelt to adopt rigorous safety training programs that encourage protection of our environment, including wildlife and vegetation. I changed the plugs the old plugs were dry but kinda weird looking it's almost like they had a fuzz on them. I'm on a trip and can only find one new relay where I am at but not sure which one controls the hand warmers. Also the high beams and heated bars and warmers will not work at a idle due to the load shed relay. A couple times it has lost rpm too and would be down 400-500 rpm. Price is for 1 Relay The Polaris RMK AXYS 600-800 Relay is a high-quality component, designed to withstand the harsh conditions of snowmobiling. I am new to the electronic valves. An poor performing feature that seems to elude Polaris engineers. Quality replacement relay for the poor quality Polaris relays found on the Axys chassis. Its high-quality construction, ease of installation, and ability to improve your snowmobile's performance make it an excellent choice for anyone looking to enhance their riding experience. Click the CONTENTS link above for the Table Of Contents, or download a full PDF of the Owner Manual in the Owner Support area of Polaris. This thread has morphed into information and links about many AXYS subjects, for sleds with 600 or 800HO engines. Just got my 2016 rmk back from dealer after recall fix. There is a negative going right to a positive. I believe the ecu ev actuating parameters need to be modified. After the plug Get the factory‑level detail you need to maintain, repair, and troubleshoot your machine with this Polaris Snowmobile Service Manual, built from Polaris engineeri. From bog is theres only 2 relays on a 2016 pro rmk axys \. 2018 Specs, Changes, Features 2017 specs, changes and features Polaris MY15 AXYS Overview . The critical loads are separated from the other loads. A low amp fuse is a good idea, you don't want to melt wiring, if Face Shield cable shorts out, or the tip gets shorted across some metal. After a couple hours the sled would once in a while only rev to 6500 ish. com Fuse / Relay Center If the engine stops or will not start, if the power steering stops working (if equipped), or if you experience other electrical failures, a fuse may need replacement. Good thread going on SNOWEST about the cheap relays Polaris is using if anyone is interested. An the fifth one is where? Thanks Moved Permanently The document has been permanently moved. I have a 17 axys rmk with the gps gauge. com Fuse Replacement The brake system and ACC 2-amp fuses are located in the protective bag above the clutch cover. Since all AXYS sleds will function just fine without a battery, no critical loads are supported by the battery. Where is the load shed relay located on the 850 Axys chassis? Also; anyone know what part# 4016237 (switch K1 OTTO 4 wires) is? Hi I have a 2016 Polaris Axys 800 with 1600kms on it. My handwarmers and headlight are both dead. I've been suggesting to POLARIS for years that they need to improve the handle bar heaters and the AXYS appears to be the same as the 2012 _ 2015 RMKs. Tackling polaris axys exhaust valve actuator codes can seem intimidating, but as you’ve seen, the solution often comes down to basic mechanical cleaning and careful inspection. MH, I completely concur with ya! When everything on the sled is electrically monitored or run, why in the HE(double Hockey sticks) would they choose to outsource the wiring harnesses Water and corrosion may be affecting the relays. It first started to act up and flicker when booting. That’s right, 3 minutes. oand ones for the dash. Zettler AZ988-1CT-12DC1R (201) These relays are epoxy sealed to preclude entry of moisture, dust and other contaminants. A 2 level selection that does not work well for the people I ride with on RMK's. But now its black all the time. Second time I ride it now after summer and it is acting weird. 90 for 1 relay, $7. I've searched high and low for a description of what the 5 relays in my 2017 switchback control. Don't miss out on all the fun! Register on our forums to post and have added features! Membership levels include a FREE membership tier. com/forum/showthread. I decided to swap relays around after reading to see if it was possibly a bad relay. 30 each for 3 or more. msft, 5sksrh, kwlq, mfzgo, w27fqc, yu6q, xh0dp, y7o9om, 25rnqr, 8jidz,