Klr 650 Front Sprocket Removal, I think I know what tools I'm go
- Klr 650 Front Sprocket Removal, I think I know what tools I'm going to need - a 27mm socket for the front sprocket and rear axle bolt, a 12mm socket for the bolts on the rear sprocket and a torque wrench - is there anything else I should watch out for, what problems am I likely to hit and what troubleshooting advice do you have? Thanks in advance, Ride safe. the front sprocket was slightly wobbly on the peg before removal. That worked really good and effortless to remove nut leaning over bike with a 3/4 drive short breaker bar. The engine was blown, I’ve never replaced the motor on a bike before. Install wasn’t to difficult. Any ideas would be gratefully recieved. Things I disliked: Footpeg vibrations at highway speeds A wood plank disguised as a padded seat Fork dive Doohickey Plastic crap that breaks, particularly those that enshroud the radiator Absurd height Top heavy with huge The comfort thing is hard to explain, but klr has short corbin seat and highway pegs. more 2022 KAWASAKI KLR650 Parts & Accessories Front Tire: 90/90x21 Rear Tire: 130/80x17 Front Sprocket: 15 Tooth Rear Sprocket: 43 Tooth Chain: 520x110 Spark Plug: DPR8EA-9 Changing the front and rear sprocket as well as the chain on a KLR650. I've done the bar weights and heated hand grips as well as a Corbin saddle. Apr 5, 2023 · I owned a KLR. Put her in gear, had mama sit on the damned thing and I'm still pushing the thing all over the garage. To remove the front sprocket on these models first remove the two bolts that secure the sprocket plate to the sprocket using a 10 mm wrench. Looks like the washer was catching the shaft, but did not contact the sprocket when tightened down. KLR 650 First Gen Stock shock - I have done the all balls kit on the rear shock, took it apart, followed Rocky Mtn video to Oct 12, 2007 · Actually wheels are on, but no matter, I pretty much did a complete tear down. By increasing the front sprocket size by 1 tooth, your speedometer will be close to dead on balls accurate. The nut came off almost too easy. Kawi PNs: Front right: 6202UC3 Front left: ??? In this VLOG I remove all the old chain and sprockets stuff Jan 24, 2024 · Inseam-challenged Sophia gets her hands on the new, lowered Kawasaki KLR650S and rides across the eastern US and Canada to see how it works. I purchased a Sunstar 35916 and installed it without issue. I was gonna take the wheel off to change the tire and didn't have one that big. However, if you can find a standard model, you can probably upgrade your bike for less money than the cost differential for the Adventure model, and some of the upgraded bits will be superior to what’s provided by Kawasaki. Lots of highway driving and too much vibration! lol After reading lots of comments and discussions, I've decided to try going with a 16 tooth front sprocket to settle the rpms a bit. Bumping up the front sprocket to a 16T is the same as decreasing the rear tooth count by 3, and vise versa. Oct 4, 2022 · Both of these machines are based on existing dual sport bikes. I did have to purchase an impact driver drill to get the front sprocket off but the rest was easy. 3-inch seat height, and the KLX has a 34. Thanks:roll: Really, I need a gear puller to get the stock drive sprocket off? Sucker wont budge. Stock 27 mm nut with tab washer. In 2015, you had a choice of three Japanese 650 dual sports: The Honda XR650L, Suzuki DR650 and the Kawasaki KLR650. A new chain with worn sprockets (and vice versa) can reduce chain/sprocket life significantly Also available: Chain & Sprocket Package Deals Front Sprockets See each part for compatible years Email Us with questions about years and socket sizes. :eek1 Help KLR 650 Chain and Spockets install I was hoing someome knew of a step by step online KLR 650 Chain and F/R spocket install site or I do more on road than offroad riding, and most off road is back roads, fire roads, and trails. Oct 10, 2008 · Hi, I am struggling to remove the front sprocket (engine out of bike) as I am replacing both sprockets and chain whilst the bike is stripped down for the frame to be powder coated. Some early KLR models do not have a sprocket nut, they use a sprocket plate held to the sprocket by two bolts. It was a long-standing model in Kawasaki's lineup, having been introduced in 1987 with the Gen1 and remaining almost unchanged through the 2007 model. Any tips? Did a search here without much luck. A bit awkward to hold rear brake and crank breaker bar simultaneously. It gives and increase in final drive gearing on 6. Both bikes are actually pretty accessible to shorter riders; the KLR has a 34. Install sprocket, tighten NEW nut from Eagle, install chain. A standard length chain works just fine with a 16 tooth sprocket. Make sure you subscribe for more KLR650 content. Does any one know what size the Allan wrench is for the front wheel axle on a gen 3(2023) KLR. I also go ahead and change the chain, which was pre Apr 13, 2010 · Front sprocket removal - help! Jump to Latest 13K views 18 replies 7 participants last post by klr4evr Apr 14, 2010 DantesDame Discussion starter Easiest way to remove the front sprocket nut off a motorcycle Ex-OpenAI Scientist WARNS: "You Have No Idea What's Coming" Kristen Wiig Breaking People on SNL for 4 Minutes Straight BREAKING TODAY! Changing sprockets and chain on a 2017 with DCT at 20,300 miles. The effect is A helluva lot of work for what reason? (I'm unclear why you didn't just split the chain? About 60 seconds with a chain tool) Old Baldy / WWBO #451 Ducati 996 Kawasaki KLR 650 '02 Kawasaki KLR650 '06 rhino89523 Super Cool Since:Oct 2009 Postings:125 Share Tweet #5 10-29-2009, 08:19 PM Re: Sprocket and Chain replacement help Originally posted How do you remove a chain? I have a new 14T sprocket coming so i should be able to take the chain off when i remove the front sprocket right? Any tips on cleaning the Once the original, factory tightened counter shaft nut is broke free, it won't be a problem again. pull chain off front sprocket, remove sprocket. Per the factory manual instructions, I greased the output shaft seating surface with I uploaded the KLR 650 service manual that you can find on internet into Google NotebookLLM because I wanted to ask it questions. Pull wheel back check chain slack and align wheel, tighten wheel Clean and lube chain, reinstall cover. If you don't you'll just wear the chain out faster as it tries to wear in to your worn sprockets. Oct 3, 2022 · I'm new here - I joined because I'm looking for a new bike and I'm considering a KLR or 390. Tried Bumping up the front sprocket to a 16T is the same as decreasing the rear tooth count by 3, and vise versa. I will squirt some penetrating oil on it. After riding with my dad, on a triumph 990 and my brother on a Suzuki V storm 650 the difference in speed is obvious. The effect is Front Sprocket/Pulley Teeth:14 Rear Sprocket/Pulley Teeth:48 Oil Filter: 303572 Battery:YTX12-BS For reference only, please consult your owner’s manual to confirm your sizes Turn off | Change | Remove Exact Fit(0) Possible Fit(38) Results per Page 40 60 100 Viewing Results 1 - 38 of 38 Sort by | Relevance Relevance Price: Low to High Price I am going to replace my Gen 1's chain and sprockets soon, but in searching for the parts I've discovered a few different configurations and I am wondering how to choose between then. In this video I change the front and rear sprocket, i did have a little issue but fixed that temporarily. But now what How to change a front sprocket Jump to Latest 23K views 12 replies 9 participants last post by Slaghammer Oct 18, 2006 V How in the f--- do you get that 27mm nut off the front sprocket to change sprocket only and not destroy the chain. Those three bikes are still the only Japanese 650 dual sports available in North America Jan 11, 2023 · The KLR 650 Adventure comes pre-farkled with LED accessory lights, hard saddlebags and several other useful parts. Ordered the parts from rockymountainatvmc Saturday afternoon and they got here yesterday despite Sunday and holiday Monday. Powder coated a lot of rusted parts, painted the frame, painted the engine, did the doohickey mod (used bike, had never been done), new clutch springs, rebuilt front brake caliper, cleaned everything, new battery, rebuilt petcock, bought IMS tank, etc. Mine was a first gen, so a newer one would have some improvements (though marginal). The 230 has only been on the market for a short time, but the updated KLR is a well-known friend. You'll need to order the 16 toother KLR650: Tools KLR650 The Kawasaki KLR650 is a 651 cc single, liquid-cooled, 4-stroke, DOHC, 4-valves, dual-sport motorcycle intended for both on-road and off-road riding. X-Ring chains, upgrading to the Eagle Mike Prevailing Torque Nut, and a 16 tooth drive sprocket. Also rebuilt the carb, which is the first time I've done Sep 7, 2022 · The KLR oil issues is a piston design and also the only solution that really works is to address that. Rocky Mountain ATV sells a good set up. Front wheel removal and installation: • KLR 650 Front Wheel Removal and Installation I think I used All Balls wheel bearings, Part Number 25-1056. Jul 15, 2025 · 2024 model. 66% which is around 300 RPM at 110 km/h in top gear. Easiest way to remove the front sprocket nut off a motorcycle Ex-OpenAI Scientist WARNS: "You Have No Idea What's Coming" Kristen Wiig Breaking People on SNL for 4 Minutes Straight BREAKING TODAY! How to remove the airbox snorkel on the 2022 KLR650. klr 650 front sprocket change!!! graavys garage David Blackburn 653 subscribers Subscribed Changed the front sprocket to a 16 tooth. Put a wood wedge between the tire and swingarm. I've seen some threads on KLR vs KTM 690 or 790 or whatever, but price-wise the 390 adventure seems like the more direct comparison. Seller mentioned that I could get a new motor from Kawasaki for a grand. Hopefully this will help Some early KLR models do not have a sprocket nut, they use a sprocket plate held to the sprocket by two bolts. quick answer needed removing front sprocket KLR650 Maintenance, Modifications & Technical Support So I just purchased my front 16T sprocket and was wondering if there was an easy way to remove the old sprocket and put on the new? also would i need to place blue loctite on nut when I put it back on and what is the torque value for the sprocket bolt? Sprockets It is recommended that every time you install a new chain, you should install new sprockets. I checked the tool bag Hello, I recently attempted to change the front sprocket on a 2022 KLR650 and ran into some trouble. Front sprocket removal - help! Jump to Latest 13K views 18 replies 7 participants last post by klr4evr Apr 14, 2010 DantesDame Discussion starter Hi, I am struggling to remove the front sprocket (engine out of bike) as I am replacing both sprockets and chain whilst the bike is stripped down for the frame to be powder coated. Since 99% of the KLR travels will be on pavement during my daily commute, I am seeking a less vibration environment. Made a brief but unsuccessful attempt to get the nut off last night. I personally have over 100,000 miles on the JE 685 on my '08 without oil usage, at lots and lots of really long distances (thousands of miles) at 'highway' speeds. One way to obtain this effect is to lower the RPM’s while in 5th gear. In 2025, it will be the same deal. KL650 KLR Specs/Edit Drive Type: Chain Front Tire Size: 90/90-21 Rear Tire Size: 130/80-17 Spark Plug: DPR8EA9 Chain Size: 520 Chain Links: 106 Front Sprocket/Pulley Teeth: 15 Rear Sprocket/Pulley Teeth: 43 Oil Filter: 303543 Battery: YB14L-A2 For reference only, please consult your owner’s manual to confirm your sizes Turn off | Change Having trouble removing the actual front sprocket from the axle. Dec 9, 2024 · At first, it looks like nothing’s changed over the past decade. I liked the agricultural nature of it and the wildly large aftermarket. Stoked! I think I know what tools I'm going to need - a 27mm socket for the front sprocket and rear axle bolt, a 12mm socket for the bolts on the rear sprocket and a torque wrench - is there anything else I should watch out for, what problems am I likely to hit and what troubleshooting advice do you have? Thanks in advance, Ride safe. Test ride. Changed the front sprocket to a 16 tooth. Lol . That might sound like a lot, but if you sit on these bikes, their soft suspension squishes down Nov 22, 2021 · Alright team, help me out. etc. Maybe someone here has dealt with this before? [Currently in my KLR] Front sprocket: 16 teeth Rear sprocket Swapping out my chain and need to replace front sprocket. Remove cover, remove nut, loosen rear wheel, slide wheel forward. Thanks:roll: Jun 19, 2006 · Enclosed is a step by step walk thru to swap out the KLR650 front (drive) sprocket (15 tooth) with a 16 tooth PBI “after-market” brand. The Dr650 has tall seat concepts. But that first time can be harder that Chinese Arithmetic. I was able to get the nut and washer off no problem but the sprocket itself won't budge? Anyone else have this problem before? Any ideas? Sold my bike just a week ago and got this today. This is a long video with lots of detail. So its like riding in lazy boy (klr) vs riding on really comfy dirtbike DR650? Regardless though the dr650 sound like it would be better for your needs since I think the klr would probably feel like a really crappy vstrom. Compare old and new sprocket check if need spacer or not. The bigger KTMs are out of my budget. In addition to asking it questions like, "How do I change the front sprocket?" It's always a good idea to change the sprockets, front and rear, when changing a chain and vice versa. I've considered upgrading my sprocket to give me a little more higher speed As part of this, I will cover O-Ring vs. 8-inch seat height. I was hoping someone on this forum could help. n2pah, xhc8, rf9k, tfiug, meenl, yitg, wyxhfq, y4urj, wuyisj, t7c4,